Professional & research work

SAE Aero Design

Aircraft configuration, airfoil, and stability studies for the Texas A&M SAE Aero Design Team’s heavy-lift aircraft.

My role
Aerodynamics, Stability & Controls Engineer
Context
Texas A&M SAE Aero Design Team · Mar 2025–Present
Toolkit
XFLR5 · STAR-CCM+ · AeroSandbox · CFD
My contribution
Airfoil research, aerodynamic configuration studies, and stability and control analysis with the team.
Evidence shown
Simulation studies and model comparisons. The figures do not establish flight-tested performance or competition results.
An aerodynamic configuration study. Simulation imagery represents analysis work, rather than flight-demonstrated performance.

Aircraft configuration studies

Heavy-lift aircraft design brings lift, drag, structural geometry, stability, and control authority into the same decision. A promising wing is only useful when it also makes sense as part of a complete aircraft.

My work with the team includes airfoil research, aerodynamic configuration studies, gap/stagger comparisons, and stability/control analysis. XFLR5 and STAR-CCM+ provide different ways to inspect flow and performance while the design evolves.

The 2026–27 biplane studies compare multiple configurations with earlier XP2 references. Review material records changing gap, stagger, and incidence choices; these are case-specific studies, not one final as-built aircraft specification.

Aircraft geometry prepared for CFD development and configuration evaluation.

Airfoils, stability, and control

Airfoil selection informs the wing, but tail geometry, trim, payload/CG assumptions, and control surfaces determine whether the whole configuration can be evaluated meaningfully.

The reviewed studies examine SD7037 airfoil selection, gap and stagger changes, tail alternatives, and rudder/elevator authority. My contributions sit alongside teammates’ CAD, airfoil, stagger, and sizing work; they are not a claim of sole aircraft authorship.

Reading the design studies correctly

The archive contains August proposals, a September review, and later incidence/gap sweeps. Changes between those records are design progression, not interchangeable final geometry.

Solver choice, reference area, speed, Reynolds number, and raw versus adjusted drag values affect comparisons. High-angle predictions and the largest sampled lift value do not independently demonstrate actual stall behavior or handling.

AeroSandbox model validation

A separate 2025–26 validation study compares aerodynamic prediction approaches using two-dimensional airfoil calculations and an XP2 wing case against STAR reference data.

The original report preserves lift/drag plots, comparison ranges, and error discussions. Its stated linear-range VLM lift result reports about +2.5 percent mean error for the tested case; that is a bounded validation result, not accuracy for every aircraft or operating condition.

Lift-model comparison from the AeroSandbox validation report, page 7. Conclusions apply to the report’s stated case and comparison range.
NeuralFoil/XFoil comparison at the report’s stated Reynolds number, page 5; high-angle behavior needs separate interpretation.
Why the drag comparison needs care

Induced-only estimates, profile-drag corrections, and total CFD drag are different quantities. The report’s upper/lower-bound wording is not used here as a general design claim.

Plots support discussion of method and limitations. They do not establish flight-tested payload, final competition compliance, or measured handling qualities.

Engineering judgment is part of the model

The value of simulation is not just a curve—it is knowing which assumptions produced it, where it is useful, and what should be checked next. These studies support the team’s design process while keeping prediction, configuration choice, and physical validation distinct.